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JRLT-15 Abrasive Flow Polishing Machine is a precision surface finishing system based on the principles of abrasive fluid dynamics. It primarily consists of an abrasive media circulation system, a bidirectional driving unit, a workpiece fixturing system, a CNC control system, and a filtration and purification system. Its working principle involves using the bidirectional driving unit to force the abrasive media—composed of abrasive particles, a carrier base fluid, and additives—to form a high-speed reciprocating flow across the target surface of the workpiece. By utilizing the impact, grinding, and micro-cutting effects of the abrasive particles, the system removes surface defects, reduces roughness, and enhances overall surface quality. The equipment offers significant advantages, including excellent processing uniformity, zero tool wear, the ability to process complex internal cavities and microstructures, and stable surface quality (reaching below Ra 0.02 μm). It effectively solves surface processing challenges for complex structural components that are difficult to treat with traditional polishing, such as irregular holes, intersecting holes, and deep cavities.
This equipment is widely utilized in high-end manufacturing sectors. Specific applications include hydraulic and pneumatic components (e.g., hydraulic valve spools, valve sleeves, cylinder inner walls), aerospace components (e.g., aero-engine blades, fuel nozzles, precision landing gear components), and medical devices (e.g., artificial joint prostheses, surgical instrument cavities, precision channels for diagnostic instruments). It is also used for precision molds (e.g., injection mold cavities, die-casting mold runners, powder metallurgy mold forming surfaces), electronic communication components (e.g., 5G filter cavities, semiconductor packaging molds, precision connector housings), and critical automotive parts (e.g., gearbox valve bodies, engine fuel injectors, turbocharger blades). It is especially suitable for the surface finishing of various metal and non-metal parts with complex internal structures or high-precision surface requirements.
| JRLT-15 Abrasive Flow Polishing Machine Technical Specifications | ||
| NO. | Name | Specifications |
| 1 | JRLT-15 Abrasive Flow Polishing Machine | JRLT-15 |
| 2 | Structure | Full-frame Integrated |
| 3 | Media Cylinder Dia. | Φ150 |
| 4 | Working Stroke | 300 mm |
| 5 | Clamping Range | 0-300 mm |
| 6 | Machine Height | 2200 mm |
| 7 | Machine Longitudinal Width | 1200 mm |
| 8 | Table Space (H×L×D) | 1050H*600L*600D mm |
| 9 | Servo Motor Power | 7.5 KW |
| 10 | Oil Pump | PV2R1-12 |
| 11 | Clamping System Drive: Hydraulic Cylinders (2 units) | Hydraulic Drive (Synchronization Mechanism) |
| 12 | Abrasive Cylinder Drive Hydraulic Cylinders (2 pcs) | Hydraulically Driven (Upper and Lower High-Pressure Proximity Switches) |
| 13 | Sealing Cup Size | 100 mm |
| 14 | Abrasive Configuration | 8 kg |
| 15 | Locking Cylinder Gap | 600 mm |
| 16 | Abrasive Flange OD | Φ220 mm |
| 17 | Abrasive Grit Size | Min: ≤5 μm |
| 18 | Abrasive Capacity | 8 KG |
| 19 | Abrasive Cylinder Stroke | 300 mm |
| 20 | Processing Pressure | 1~16 Mpa |
| 21 | Hydraulic Oil Tank | 120 L |
| 22 | Bidirectional Abrasive Cylinder with Nanoscale Back-Pressure Regulation Mechanism | Abrasive Pressure Sensing: Reciprocating Back-Pressure Design—Automatically adjusts based on abrasive flow rate and velocity. |
| 23 | Pump Discharge Volume | 8.0 L/min |
| 24 | Locking Cylinder Pressure Setting | PLC System Touchscreen Input: Pressure freely adjustable from 1 to 16 MPa. |
| 25 | Safety System | Includes 3-sided enclosed work area |
| 26 | Power Supply | 380/400 V, 50 Hz, 3-phase, 4-wire |
| 27 | Automatic Pressurization and Voltage Stabilization System | The system pressure remains constant, ensuring that the machinery can operate continuously for several days without interruption. |
| 28 | Workpiece Grinding Mechanism | Deburring, edge rounding, and polishing of metal workpieces |
| 29 | PLC Operating System | Manual control system, automatic timing control system, and automatic cycle counting system |
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